Before AutoCAD and Revit, Contract documents and hand drawings were the early foundations of construction plans. Technology has transformed the construction space, allowing for better installation and production data, visualization, precise measurements, and the efficiency to make necessary changes to any project. This is managed all before the costly setbacks and errors that can plague a project in the field. Prime Electric’s approach to prefabrication and Virtual Construction Services (VCS) revolves around our core value: continuous improvement. We’ve refined our processes to the next level, allowing our electricians to be more efficient and passing cost-savings to our customers.

The PRIME Prefab team has grown quickly, by size and process development. The Prefab shop has doubled in size, with a new layout that is designed for optimum production. Using a Lean approach to maximize efficiency, the new and improved shop floor was laid out into work cells. Each work cell is designed to support the production of specific types of assemblies. The cells are designed using a technique called Work-Place Organization which dictates dedicated spots for all tools, materials, and information. With this approach every employee is free to focus on their task at hand. Rusty Sturgeon, Director of Prefabrication, has developed a standardized system that reduces safety risks, limits on-site waste, and accelerates schedules. He and his team collaborate with the VCS team on assembly standardization, providing instructions that include scope, scheduling, bills of material, dimensioning, and quantities.

A major advantage that PRIME benefits from is the many team members in our Prefab and VCS departments who have years of field experience. They’re able to bring their hands-on installation knowledge from the field and apply that knowledge to a virtual design. This approach ensures a design for installation that is both efficiently constructable and employs our standard Prefab assemblies. VCS collaborates with Prefab to ensure that the installation design provides an insight into early prefab assembly production schedules and releases. These schedules are set-up documentation to support the fields installation schedule on-site. This alignment enables the field team to tailor their installation approach to line up with their assembly packages. As technology continually develops, VCS and Prefab embraces the growth and continuously forecasts and adapts – which allows us to be scalable, increasing our volume as needed. Our standardization approach ensures our consistency of procedures across other regions.

Watch our latest video below to see the Prefab process.

Efficiency Through Tech & Prefab

by | Oct 13, 2022 | Blog

Prime Electric’s success stems from a culture of collaboration, where our operations and in-house design teams unite to deliver efficient, customized solutions for even the most complex electrical and low-voltage projects. As the construction industry evolves, so does our range of services, continuously expanding to meet the growing demands of increasingly intricate projects. By leveraging our California and Washington electrical and low-voltage design teams, we seamlessly delivered the 222 5th project—another standout addition to Downtown Seattle. This collaboration allowed us to stay ahead of the curve, ensuring precision and innovation at every stage of the build.

Adjacent to the Space Needle and Chihuly Garden and Glass Museum, 222 5th is a 250,000 SF, Class-A research facility. The building features two levels of below-grade parking, 6,000 SF of ground-floor retail space, and nine floors of lab and office space designed to accommodate future life science tenants. PRIME’s scope of work included the design-build of electrical and low-voltage systems, OSP trenching and excavation for service providers and faults, fire alarm, CCTV, access control, parts and smarts, and a two-way intercom system.

Originally awarded the core and shell for an office tenant improvement at 222 5th, the project pivoted to a 60/40 split for lab space, requiring significant design modifications. The addition of lab spaces increased the building’s power requirements, but our engineering team was able to maintain the original project budget. One of our team’s key strengths is creativity, particularly in applying alternative calculation methods to optimize system efficiency and reduce overcapacity. While electrical systems are often designed with excess capacity, our engineers leveraged alternative calculations permitted by the National Electrical Code (NEC) for life sciences buildings, allowing us to maintain the same system size and cost without compromising the client’s vision.

“Prime Electric brought not only design but constructability to this project, allowing it to be as efficient as it can be”

Bob Hashemi

Director of Engineering, Prime Electric

The internal collaboration between our engineering and operations teams was integral to the success of this project, benefiting both our team and the customer. Effective communication allowed for information to be readily available, which streamlined processes, enabled confident decision-making, and helped us stay ahead of schedule. By managing all scopes of work under one umbrella, we gained efficiency and saved time.

Our success on the 222 5th project highlights the power of collaboration and adaptability in tackling complex challenges. By uniting our electrical and low voltage design teams, we were able to deliver a state-of-the-art facility that met both technical demands and client expectations. Despite numerous changes to the space, our combined engineering and construction expertise enabled us to adapt the design while maintaining the same level of service. The seamless collaboration between our teams ensured we stayed on track, both on budget and ahead of schedule.

Nancy Smith, Executive Director of Marketing

Nancy Smith, Executive Director of Marketing

Marketing Coordinator

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About Us

PRIME is one of the most prolific and successful electrical construction contractors on the west coast. With primary markets in the tech-centric regions of Seattle and Silicon Valley, PRIME has extensive experience across all industry groups, providing a full spectrum of electrical contracting services to our clientele.